Our flexible fillers give you a possibility to chose from a variety of containers, such as vials, syringes, IV bags, cartridge filling and lyophilization. At USA Industrial the quality and safety always comes first, therefore, all filling activities are absolutely isolator-based. By utilizing best-in-class isolator technology and flexible fillers, we guarantee the highest degree of sterility assurance possible.
Vial Filling Information
- Container Sizes: 2 mL – 100 mL
- Capacity: up to 30,000 vials/batch
- Components: nested or bulk glass
- Peristaltic or Rotary Piston
- Fully isolated filling environments
| Filling Line | Scale | Vial Size |
|---|---|---|
| Manual Line | Clinical up to 5,000 | 2 mL to 100 mL |
| Semi-Automated Line | Clinical or Commercial up to 30,000 | 2 mL to 100 mL |
| Automated Line | Clinical or Commercial up to 60,000 | 2 mL to 100 mL |
Syringe Filling Information
- Syringe Sizes: 0.5 mL, 1 mL long, 1 mL – 10 mL standard, glass or polymer
- Capacity: up to 60,000 (upper limit dependent upon syringe size)
- Components: Nest configuration – standard and custom
- Single and Dual syringe systems
- Vacuum Assisted Filling and Stoppering
- Peristaltic or Rotary Piston pumps available
- Fully isolated filling environments
- Inert head-space if required
| Filling Line | Scale | Vial Size |
|---|---|---|
| Manual Line | Clinical up to 5,000 | 1 mL to 10mL |
| Semi-Automated Line | Clinical or Commercial up to 30,000 | 0.5 mL to 10 mL |
| Automated Line | Clinical or Commercial up to 60,000 | 0.5 mL to 10 mL |
Cartridge Filling Information
- Container Sizes: 3 mL
- Capacity: up to 60,000 cartridges/batch
- Components: nested Glass or Polymer
- Peristaltic or Rotary Piston
- Fully isolated filling environments
| Filling Line | Scale | Vial Size |
|---|---|---|
| Manual Line | Clinical up to 5,000 | 3 mL |
| Semi-Automated Line | Clinical or Commercial up to 30,000 | 3 mL |
| Automated Line | Clinical or Commercial up to 60,000 | 3 mL |
IV Bag Filling Information
- Container Sizes: 50-250 mL; 500-1000 mL
- Capacity: up to 60,000 IV bags/batch
- Components:
- Fully isolated filling environments
| Filling Line | Scale | Vial Size |
|---|---|---|
| Manual Line | Clinical up to 5,000 | 3 mL |
| Semi-Automated Line | Clinical or Commercial up to 30,000 | 3 mL |
| Automated Line | Clinical or Commercial up to 60,000 | 3 mL |
Lyophilization Information
- Container Sizes: Client Directed
- Capacity: Client Directed – up to 35,000 10 mL vials
- Operations: Manual, Semi-Automated, or Automated – all
- Components: Client Specified
- Fully isolated filling environments
- Lyophilization development and optimization services
| Filling Line | Scale | Vial Size |
|---|---|---|
| Semi-Automated Line | Clinical up to 3,500 10R | 2 mL – 100 mL |
| Automated Line | Clinical or Commercial up to 35,000 10R | 2 mL – 100 mL |